Excellent, Professional, Innovative
sales@epimagnets.com
sales@epimagnets.com
EPI Magnets, an industry-leading manufacturer of rare earth magnets and magnetic assemblies, presents a comprehensive range of custom VCM stators tailored to meet your specific requirements. We specialize in designing and manufacturing stators with Neodymium (NdFeB) or Samarium Cobalt (SmCo) magnets, ensuring compatibility with existing VCM designs and seamless integration into your projects. Leveraging our extensive experience and advanced assembly techniques, EPI Magnets delivers VCM stators that can adapt to a variety of complex integration systems, providing stable and uniform magnetic flux.
EPI Magnets has over 20 years of expertise in magnetic component manufacturing, incorporating numerous “hidden techniques” into our VCM stators. This enables us to help our clients achieve cost reduction objectives while maintaining the highest level of product reliability, aesthetics, and performance. Our VCM stators feature a smooth and polished appearance, flawless adhesive application without overflow, and even distribution of solder.
Our VCM stators are designed and manufactured with the utmost attention to detail, ensuring exceptional quality and performance. Here are are some additional details on the characteristics of our manufacturing process:
EPI Magnets takes great care in crafting our VCM stators, resulting in a premium look and feel. A smooth and polished finish not only enhances the visual appeal of our stators but also contributes to the overall durability and longevity of the product.
Adhesives play a vital role in the assembly process of VCM stators, ensuring secure and lasting bonds between components. Our expert technicians employ precise adhesive application techniques, preventing overflow and ensuring optimal adhesion. This meticulous approach reduces the risk of part misalignment or separation, contributing to the reliability and performance of the final product.
Soldering is a critical step in the assembly of VCM stators, as it establishes strong electrical connections between components. Our skilled team at EPI Magnets ensures that solder is applied evenly across all connections, resulting in consistent electrical conductivity and enhanced durability. This attention to detail minimizes the risk of connection failures and potential performance issues, providing a dependable VCM stator for your application.
At EPI Magnets, our skilled engineering team is committed to providing exceptional support and expertise in designing and fabricating VCM prototypes using advanced Finite Element Analysis (FEA) techniques. By working closely with our customers, we effectively function as an in-house magnet technology resource, ready to address even the most challenging engineering problems.
Our engineers have a deep understanding of magnetic materials, coupled with decades of hands-on experience in magnet and magnet assembly. This invaluable knowledge allows us to deliver innovative and tailored solutions to our customers, ensuring that their specific magnetic requirements are met with precision and efficiency.
By utilizing 2D and 3D FEA in the design process, we offer numerous benefits over traditional trial-and-error prototyping, ultimately accelerating your product’s time-to-market. The advantages of our FEA services include:
FEA enables us to optimize designs and identify potential issues early in the process, reducing the need for multiple physical prototypes and lowering development costs.
With FEA, we can quickly analyze and evaluate multiple design iterations, streamlining the prototyping phase and shortening the overall product development timeline.
FEA allows us to enhance the performance of systems and devices by optimizing design elements, ensuring that your VCM meets or exceeds expectations in terms of reliability and efficiency.
FEA gives us the ability to explore a wide range of design options, leading to improvements in quality, extended product life, and increased customer satisfaction.
We will contact you within 1 working day. You can also contact us by sending emails directly to sales@epimagnets.com.